Description
Hobart IronMan 240 MIG & Flux-Cored Welder – 240V
The Hobart IronMan 240 is a powerful, heavy-duty wire-feed welder designed to deliver professional welding performance with smooth, stable arc characteristics. Operating on 240V input power, it provides up to 280 amps of output and is capable of welding mild steel up to 1/2 inch thick.
Designed for MIG and flux-cored welding, the IronMan 240 combines a wide amperage range, excellent duty cycle, infinite voltage and wire-speed adjustment, and spool-gun compatibility for aluminum. It is an excellent choice for fabrication, automotive work, maintenance, repair, farm, ranch, and workshop applications.
Key Features
- Up to 280A Output: Provides substantial welding power for demanding fabrication and repair applications.
- 200A at 60% Duty Cycle: Allows longer welding periods at high output levels to improve productivity on demanding jobs.
- Welds Up to 1/2″ Mild Steel: Heavy-duty output provides the capability required for thicker steel fabrication and repair work.
- 240V Input Power: Designed for compatible 240V electrical service.
- MIG & Flux-Cored Capability: Supports gas-shielded MIG as well as compatible gasless flux-cored welding applications.
- Smooth Arc Performance: Designed to provide a stable arc across a wide range of compatible material thicknesses.
- Run-In Technology: Automatically reduces wire-feed speed before arc initiation to provide smoother starts and help reduce initial spatter.
- Infinite Voltage Control: Allows precise adjustment of welding output to better match the material and application.
- Infinite Wire-Speed Control: Provides greater control over wire feeding for optimized arc performance and bead appearance.
- Spool Gun Ready: Compatible with the SpoolRunner™ 200 for aluminum welding without requiring an additional interface.
- Reversible Dual-Groove Drive Roll: Supports two wire sizes on a single drive roll, reducing changeover time and the number of spare parts required.
- Hinged Feeder Panel: Provides convenient access for wire-spool and feed-roll changes.
- Fan-On-Demand™: Cooling system operates when needed to reduce unnecessary power consumption and the amount of airborne contaminants drawn through the machine.
Professional Arc Performance
The IronMan 240 is engineered to produce a smooth, stable arc with reduced spatter. Infinite voltage and wire-feed-speed controls allow the operator to fine-tune welding parameters for different materials, thicknesses, and applications.
Its Run-In technology improves arc initiation by automatically slowing the wire before the arc starts, helping produce smoother starts and reducing unnecessary cleanup.
Aluminum Welding Capability
For compatible aluminum applications, the IronMan 240 is SpoolRunner™ 200 ready. The spool gun connects without requiring an additional interface, making it easier to expand the machine’s capabilities beyond conventional steel welding.
Product Specifications
| Brand | Hobart |
| Model | IronMan 240 |
| Product Type | Wire-Feed Welder |
| Input Power | 240V |
| Maximum Output | Up to 280A |
| Rated Output | 200A at 60% Duty Cycle |
| Maximum Mild Steel Thickness | Up to 1/2″ |
| MIG / GMAW | Yes |
| Flux-Cored / FCAW | Yes |
| Gasless Welding | Yes, with Compatible Flux-Cored Wire |
| Aluminum Capability | Yes, with Compatible Spool Gun |
| Spool Gun Ready | Yes – SpoolRunner™ 200 Compatible |
| Voltage Control | Infinite |
| Wire-Speed Control | Infinite |
| Cooling | Fan-On-Demand™ |
| Drive Roll | Reversible Dual-Groove .030″/.035″ |
| Running Gear / Cylinder Rack | Built In |
Included with the Welder
- 15′ 200A MIG welding gun
- Regulator / flow gauge
- 5′ gas hose
- Primary input cable with plug
- Dual-groove .030″/.035″ drive roll
- 10′ work cable with clamp
- .030″ contact tip
- .035″ contact tip
- Built-in running gear and cylinder rack
- Welding, setup, and parts information chart
Built for Heavy-Duty Welding
From fabrication and automotive work to farm equipment, maintenance, repair, and general workshop projects, the Hobart IronMan 240 combines high output, a strong duty cycle, precise controls, and convenient wire-feed features for dependable professional results.


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